Solar Maintenance

Solar maintenance is often overlooked because the systems have no moving parts, but “zero-moving parts” does not mean “zero maintenance.” Effective Operations & Maintenance (O&M) is the difference between a system that lasts 15 years and one that lasts 30.

Modern solar maintenance follows an 80/20 rule: 80% of your time should be spent on Preventative Maintenance (PM) to avoid the 20% of high-cost Reactive Maintenance (fixing things after they break).1


1. Maintenance Schedule & Checklist

A standard maintenance plan is divided by frequency to catch issues before they impact energy yield.

Frequency Task Purpose
Monthly Remote Monitoring Check daily yield vs. weather to spot underperformance or inverter “trips.”
Quarterly Visual Inspection Look for bird nests, leaf buildup, or “hotspots” (brown/burnt marks on cells).
Biannually Panel Cleaning Remove dust, pollen, and bird droppings that block sunlight (especially in dry seasons).
Annually Electrical Audit Torque-test bolts, check for frayed wires/rodent damage, and inspect junction boxes.
3–5 Years Thermal Imaging Use a FLIR camera to find internal cell failures or loose connections invisible to the eye.

2. Best Practices for Panel Cleaning

Cleaning is the most common DIY maintenance task, but doing it wrong can permanently damage the panels.

  • Timing: Clean in the early morning or late evening.2 Putting cold water on hot glass during midday can cause thermal shock, leading to micro-cracks.3

  • The “No-Go” List: * No Pressure Washers: High pressure can destroy the silicone seals around the frame, leading to water ingress.4

    • No Abrasives:5 Scratches on the glass surface reduce light absorption forever.

    • No Chemicals:6 Use deionized or distilled water if possible; tap water in “hard water” areas can leave mineral deposits.7

  • Safety: If your panels are on a roof, use a telescopic brush from the ground or a ladder.8 Never walk on panels unless they are specifically rated for “walk-on” maintenance.


3. Common Failure Points

Knowing where systems typically fail allows you to focus your maintenance budget effectively.

  • The Inverter: Statistically the “hardest working” component and the most likely to fail.9 Check for firmware updates annually and ensure the cooling fans/heatsinks aren’t clogged with dust or cobwebs.10

  • Cabling & Management: UV rays and extreme heat make plastic cable ties brittle. Ensure wires aren’t hanging or touching the roof surface, where they can sit in puddles and cause “ground faults.”

  • Pest Damage: Squirrels and birds love the shade under panels. They can chew through DC wiring, creating a fire hazard. Consider installing critter guards (wire mesh) if you notice activity.11


4. Digital Maintenance: Performance Monitoring

In 2026, manual inspections are increasingly supported by AI-driven monitoring.

  • Smart Alerts: Modern apps (like SolarEdge or SMA) will send a push notification if one string of panels is producing 10% less than others—this is a “precision strike” indicator for maintenance.

  • The “Duck Curve” Impact: If you have a battery system, maintenance must include checking Cycle Counts and Depth of Discharge (DoD) settings to ensure the battery doesn’t degrade prematurely.


Would you like me to create a printable “Annual Maintenance Log” for your records, or would you like to know more about professional thermal imaging inspections?